Electrical measurements on wafers: resistance and resistivity

In semiconductor wafer fabrication different tests and measurements are done to characterize processes, such as electrical measurements. Electrical characteristics such as resistivity and therefore the specific resistance need to be considered.

A good overview on the correlation between both can be found here:

http://hyperphysics.phy-astr.gsu.edu/hbase/electric/resis.html

More info:

Sheet Resistance and the Calculation of Resistivity or Thickness Relative to Semiconductor Applications

How to Compare Pre- and Post Process Measurements on Semiconductor Wafers ("Pre- and Post Maps")

Different sets of wafer data (maps) can be compares by the difference and ratio method. One map can be subtracted from another map by subtracting individual measurements point by point. The resulting map will visualize the difference between the two maps.

This is a simple method, however it often requires two maps, which are identical regarding the individual coordinates of sites. In WAFERMAP such differences can be calculated without the necessity of identical grids (only the wafer diameter must be the same). This is possible because different grids will be transformed to the grid with higher density of sites before comparison.

It is also possible to calculate the ratio between two files in the same way. Using the difference method both maps should have almost the same mean value. Therefore one map must be normalized to the mean value of the second map.

Example:


Titanium was sputtered with 600Å thickness on 200mm prime wafers. Then the wafer was annealed in a RTP chamber at approximately 700°C in pure nitrogen. The sheet resistance was mapped before („premap“) and after the RTP step („postmap“).

The ratio was calculated between both maps (in WAFERMAP select „Multi-File-Operations“→ „Compare“→ select the files in the 2 windows on the left → choose „X/Y“ in the center → click on „OK”).

The result shows a „signature“ of the RTP chamber.

Premap after sputtering





Mean: 14.81 Ohms/sq
Max: 15.42 Ohms/sq
Min: 14.35 Ohms/sq
Std.Dev: 2.32 %
Range: 1.07 Ohms/sq
Interval: 1.0 %











Postmap after RTP




Mean: 8.99 Ohms/sq
Max: 9.38 Ohms/sq
Min: 8.6 Ohms/sq
Std.Dev: 2.35 %
Range: 0.78 Ohms/sq
Interval: 1.0%












Ratio





Mean: 1.65
Max: 1.68
Min: 1.61
Std.Dev: 0.87 %
Range: 0.07
Interval: 0.5 %


How to convert Wafer Metrology Data to Excel format




Any imported metrology data sets can be easily exported to the Excel file format for further processinf or analysis.

1.) Just open your Wafermap file or import a new file from your ellipsometer or four point probe.

2.) Select "File" - "Export" - "Excel" and save your file.

3.) The saved file can now be opened with Excel.




Wafermap: SPC Browser to quickly preview multiple data sets

WAFERMAP includes a Browser in the SPC tool. This Browser allows the user to quickly preview multiple data sets. In addition, it is useful for comparison and drift analysis of production tools.

All files that are loaded into the SPC tool will be displayed as thumbnail 2D color maps sorted by their file name. The file name will be shown above the thumbnails.

Wafermap: SPC Trend Chart for statistical analysis of multiple data sets

WAFERMAP includes a Trend Chart in the SPC Tool. This Trend Chart allows for statistical analysis of multiple data sets. In addition, it is useful for comparison and drift analysis of production tools. All files that are loaded into the SPC tool will be displayed. The user can define the displayed criterion in the selection area below the chart. The selections include the numerical values mean, maximum, minimum, standard deviation, range, high-low variation, and number of sites.

Additionally, WAFERMAP allows for the selection of the measurement value at one of 5 predefined points on the wafer. These points may be actual measurement sites, or they can be an interpolated location. This WAFERMAP option allows for the comparison of the same site for all loaded wafers (e.g. the site in the center of the wafer).

The user can also choose the sorting criterion. This criterion can be a numerical value or some of the non-numerical values (e.g. the "Fab name" or the "Equipment info" from the wafer remarks). One use of this technique is to sort the data by tool characteristics.
The upper and lower control limits (UCL, LCL), and the sigma ranges (±1, ±2, ±3 sigma) are shown as horizontal lines on the plot if they are located within the plotted range.

On the right side of the plot area, the statistical analysis of the displayed value (Special Measure Statistics) is given in the form of a histogram. If for example, the displayed criterion is the mean, the histogram will show the distribution of the mean values of all selected wafers.

Single clicking on any marker of a displayed wafer brings up the Single Wafer Statistics for this wafer on the left side of the screen.